Rivetira
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We drive machines we did not build

Rivetira is deliberately not a hardware company. The value is in the loop that runs on top of the drilling machines, trackers and fastening cells your plant already owns — which makes the people who build them our closest partners.

Machine classes supported

24

▲ +41% increase across 4 categories

Certified integrators

3

aerospace automation

Metrology SDKs integrated

9

trackers, scanners, photogrammetry

Partner-led deployments

38%

▲ +22% increase of new stations

Airframes assembled on Rivetira across commercial, defense, business-jet, eVTOL and space-structure programs: 8 factories, 70 assembly stations.

Meridian Aerostructures Calder Aviation Group Northvane Defense Solstice Jets Helion Air Mobility Orbital Frame Systems

Machine builders

Flex-track crawler, gantry drilling and automated fastening cell manufacturers whose machines Rivetira drives directly.

  • Axalt Automation
  • Brennig Systems
  • Corvane Machine
  • Delvant Robotics
0102030Flex-track crawlers22Gantry drilling18C-frame riveters12Fastening cells9Hand-fed ADUs9Stations
Stations by drilling and fastening machine classCounts across all 70 deployed stations. A station may appear once only, under its primary classification.
Stations by drilling and fastening machine class
Machine classStations
Flex-track crawlers22
Gantry drilling18
C-frame riveters12
Fastening cells9
Hand-fed ADUs9

Metrology vendors

Laser tracker, photogrammetry and structured-light vendors whose SDKs are integrated as first-class metrology inputs.

  • Nordmet Instruments
  • Pellier Optics
  • Quarrin Metrology
010203040Laser trackers31Photogrammetry19Structured light14Indoor GPS4Arm CMMs2Stations
Stations by primary metrology inputCounts across all 70 deployed stations. A station may appear once only, under its primary classification.
Stations by primary metrology input
Metrology inputStations
Laser trackers31
Photogrammetry19
Structured light14
Indoor GPS4
Arm CMMs2

System integrators

Aerospace automation integrators who deliver Rivetira deployments on our behalf under a certified delivery programme.

  • Hallowfield Industrial
  • Kestrel Manufacturing Group
  • Sable & Roe Integration
0204060Integrator-led27Rivetira-led43Joint delivery12Customer-led4Stations
Stations by delivery modelCounts across all 70 deployed stations. A station may appear once only, under its primary classification.
Stations by delivery model
Delivery modelStations
Integrator-led27
Rivetira-led43
Joint delivery12
Customer-led4

Cloud & infrastructure

Sovereign and government cloud providers hosting the Rivetira control plane for regulated programs.

  • GovCloud regions
  • Sovereign EU regions
  • On-prem OpenShift
0204060Connected edge44On-premises17Air-gapped9Stations
Stations by deployment topologyCounts across all 70 deployed stations. A station may appear once only, under its primary classification.
Stations by deployment topology
TopologyStations
Connected edge44
On-premises17
Air-gapped9

How an integrator becomes certified

A partner who delivers Rivetira is delivering something that writes instructions to machines building flight structure. Certification is not a logo exchange.

  1. STEP 01

    Technical enablement

    Four weeks covering the edge runtime, envelope qualification, OT connectors and the autonomy promotion methodology.

    Duration4 weeks

  2. STEP 02

    Supervised delivery

    The partner delivers two full stations alongside a Rivetira engineer, owning progressively more of each.

    Stations2 supervised

  3. STEP 03

    Assessment

    A written and practical assessment on safety architecture, envelope enforcement and rollback procedure. Pass mark is absolute.

    Pass rate62%

  4. STEP 04

    Certified

    The partner may lead deployments independently, with Rivetira engineering on call and quarterly delivery audits.

    Audit cadenceQuarterly

Partner-led deployments perform the same

020406080100Value (mixed units — see table)Time to first stationTime to closed loopRFT at month 12Rollback rate
Delivery outcomes, Rivetira-led versus partner-ledUnits differ per measure — weeks, weeks, percent and percent respectively. The data table carries each unit. Bars share one axis for comparison only.
Delivery outcomes, Rivetira-led versus partner-led
MeasureRivetira-ledPartner-led
Time to first station6.26.8
Time to closed loop7.17.6
RFT at month 1298.498.1
Rollback rate6.87.4

Why we publish this

A partner programme that hides its delivery quality is a channel strategy, not a partnership. These are the four measures a customer actually cares about when deciding whether a partner-led deployment is acceptable, and the gap is small enough to state plainly.

Partner-led share of new stations

38%

▲ +22% increase trailing four quarters

Delivery quality gap

0.3 pts

RFT, partner vs direct

What integration actually requires

Control interface
OPC UA or MTConnect
Write latency required
< 50 ms
Safety circuit
Cat 3 / PL d independent
Process feedback
Thrust, torque, spindle load
Typical integration time
3–6 weeks
Commercial model
No revenue share required
Certification cost
None to the machine builder
Joint customers
Co-sell, not resell
Support boundary
Machine vendor owns machine
IP
No cross-licensing
Metrology SDK
C++ or C# binding
Point cloud format
E57, PLY or native
Sync accuracy required
± 2 ms
Calibration exchange
Documented transform
Typical integration time
2–4 weeks

Reads and writes back to the machines you already own

Rivetira is not a rip-and-replace. It connects to the drilling machines, crawlers, trackers, shim cells, sealant robots and MES already on your floor over APIs and OT protocols.

Drilling & fastening

  • Flex-track crawlers
  • Gantry drilling machines
  • C-frame riveters
  • Automated fastening cells
  • Hand-fed ADUs

Metrology

  • Laser trackers
  • Photogrammetry rigs
  • Structured-light scanners
  • iGPS / indoor GPS
  • Articulated arm CMMs

Shimming & sealing

  • 5-axis shim machining
  • Liquid shim dispense
  • Sealant robots
  • Cure monitoring
  • Bead inspection

Factory systems

  • Assembly MES
  • PLM / as-designed models
  • ERP work orders
  • Quality / NCR systems
  • Historians & OPC UA

OPC UA, MTConnect, MQTT, ROS 2, REST and file-drop connectors. Read-only shadow mode first; write-back enabled only after twin validation.

Shadow first. Autonomy is earned, not switched on.

Every agent starts by watching. It is promoted only when its measured accuracy clears the mechanic-plus-metrology baseline and the twin agrees.

  1. Weeks 1–4

    Shadow

    Agent observes the station, predicts every outcome, actuates nothing. Accuracy measured against what the mechanics actually do.

  2. Weeks 4–10

    Advisory

    Agent recommends feed, shim geometry and sequence. A human accepts or rejects; every rejection becomes training data.

  3. Weeks 10–20

    Supervised

    Agent actuates with a human in the loop and a live fail-safe stop. Airworthiness-critical dispositions still require sign-off.

  4. Week 20+

    Closed loop

    Agent runs the step. Humans handle exceptions and the twin gates any change to the control policy.

87.5%90.0%92.5%95.0%97.5%100.0%Prediction accuracyWk 2Wk 4Wk 6Wk 8Wk 10Wk 12Wk 16Wk 20Wk 24promotion gateAgent accuracyMechanic + metrology baseline
Agent accuracy against the human baseline during shadow and advisory phasesPromotion to supervised autonomy requires four consecutive weeks above baseline plus twin agreement. The value axis is truncated to resolve the crossover.
Agent accuracy against the human baseline during shadow and advisory phases
WeekAgent accuracyMechanic + metrology baseline
Wk 288.2%94.1%
Wk 491.4%94.0%
Wk 693.6%94.2%
Wk 895.2%94.1%
Wk 1096.4%94.3%
Wk 1297.1%94.2%
Wk 1697.8%94.1%
Wk 2098.3%94.2%
Wk 2498.6%94.3%

What changes on the floor

Plant directors, liaison engineers and airworthiness leads on what autonomy did to their numbers.

“We stopped arguing about whether the gap was 0.4 or 0.6 millimetres. The twin predicted it, the shim came off the machine right, and the join closed in one pass.”

Dana WhitlockDirector of Wing Operations, Meridian Aerostructures

−64% shim hours per join

“The rate ramp was going to cost us four more positions. Instead the line rebalanced itself every shift and we found the capacity inside the stations we already had.”

Marcus AdeyemiPlant Director, Final Assembly, Calder Aviation Group

+38% delivered rate

“Every hole is now inspected, not one in four. My airworthiness record writes itself, and I can hand an auditor a complete trace in ninety seconds.”

Priya RaghunathanChief Quality & Airworthiness Engineer, Northvane Defense

100% inspection coverage

Assembly autonomy, measured on the line

Every figure below is produced by the same telemetry the agents act on — station cycle, hole quality, gap field, fastener state and conformance. Pilot and design-partner aggregate, trailing 12 months.

Holes drilled under agent control

41.6M

▲ +32% increase cumulative, all lines

Right-first-time, structural joins

97.9%

▲ +9.1% increase vs 88.8% baseline

Shim hours removed per join

68%

▼ -68% decrease 96 h → 31 h

Assembly-line uptime

99.94%

▲ +0.3% increase edge runtime, trailing 90 d

Aggregate across design-partner lines. Baselines are the same stations before Rivetira, measured over an equivalent period.

Questions engineers actually ask

Anything else goes to the people who build it. Ask an assembly engineer or read the full FAQ.

No. Integrating a machine class costs the machine builder nothing and earns Rivetira nothing directly. Both sides benefit because a machine that Rivetira can drive is a machine a customer is more likely to buy.

Certified integrators co-sell rather than resell. The customer contracts with Rivetira for the software and with the integrator for delivery, so accountability for the platform never becomes ambiguous.

Often yes, in advisory mode at minimum. Closed-loop control requires a control interface and a safety circuit that meet the specification above; where those are absent, a retrofit is usually cheaper than replacement and we will say so.

Contact us with the machine class or metrology system and the customer programs where it is deployed. Technical integration scoping typically takes two calls before anything is committed on either side.

Build on the assembly loop

A line assessment maps one station, quantifies the rework, shim and rate opportunity, and returns a modelled ROI in three weeks. No production disruption.